July 8, 2014

Rebarreling for Boomco Darts!

Mattel's BoomCo line of blasters uses a unique, proprietary dart. While the darts have excellent flight characteristics and Smart Stick material covering the heads, they're also incompatible with existing blasters. While foam darts are generally .50" in diameter, BoomCo darts are .40" in diameter. Turns out we need a different barrel material!

As a simple test, I used a 2.5" length of 7/16", 0.015" wall brass tubing as a barrel. This tubing gives a nice, tight fit for the straw-like body of the dart and stops right at the head of the dart. This is important - the rubbery material on the dart head does not play nice with long barrels, even loose-fitting ones. So for the moment, it looks as though these darts can only be front-loaded into their respective barrels or clips.

Performance, however, was amazing. Using a stock Air Zone Panther (original, large air tank) with the AR pushed back by the barrel insert, BoomCo darts were easily passing 100' with both accuracy and precision. Even at that distance, I was hitting within a few feet of my human target (if not hitting him). The darts do wobble a bit coming out of the barrel, due to the compressed air still coming out, but they corrected themselves in flight and didn't appear to suffer in the same manner as Nerf Elite darts would.


  1. That's a really Neat Idea!

  2. Where do you get the tubing?

  3. An enormous round of applause, continue the great work.

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